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Sorry, you can NOT post a reply. Measure the frame diameter of your woofer, or check the mounting template that may be included with the owner's manual, to determine the minimum height and width for the front of your box. Step 2 – Draw the circle. Blow Through Subwoofer Blueprint Design. After the caulk had cured, we added some non-hardening rope caulk (found in the weatherstrip section of the hardware store) to act as a seal beneath the woofer frame.
Next, we dropped the woofer back into the hole and used a pencil to mark the screw hole locations, then removed the subwoofer and pre-drilled holes for the mounting screws. These are up to the builder of the enclosure to add. Design Advice: - Please note it is possible that your vehicle may not have enough room for the box design options you select or the options you choose may not or be the best choice for your application. I'm figuring on cutting a rectangular hole through the front of the bed and the back of thre cab. I look forward to helping with your project! Truck cut through sub box ideas. Rockville makes products that are virtually un-breakable! Now, it's your turn.
0 cubic feet, so it'll be fine in a small box. If the box must be wedge-shaped to fit, you will need to know the depth at the box's top and bottom. It is recommend you start. Some Compatible Subwoofers: CLARION: PFW1051, SFW1051, PIONEER: TS-SW1041D, TS-SW2541D, TS-SW251, Ts-SW1241D, TS-SW3041D, TS-SW301, JL AUDIO: 12TW53, 13TW53. Depth: 12"||Depth 1: 5"|.
I'm thinking about a blow thru setup in my 88 when I put a stereo in it. And big thanks go to my buddy Cris at Clever Home Improvements in Staunton, VA for use of his skills and shop. Once I received your order I contact you via email to discuss design details and help answer any questions you may have. After smoothing the opening with rough sandpaper, we ran a bead of silicon caulk around the edge of the terminal cup and screwed it into place using 1/2" sheet metal screws. When choosing a subwoofer, note the manufacturer's recommended box volume. Plasma cutter, - air grinder. Naked MDF has a cool, rugged look, but it's also prone to chipping. The rotozip was 2nd followed by the sawzal in last place, mainly because the blades bend a lot and its hard to cut through one wall at a time with it because of motion the blade takes and extreme forces. Your project could take more time or less, depending on the complexity of your box's shape, and the tools you have at your disposal. Single cab blow through - SPL & SQ / Fabrication. Opening for the Terminal Cup.
Ok now that you have masked off your area you want to cut and get all preparations out of the way. Assemble the cabinet by tying the two front pieces together using plenty of wood glue and sheet metal screws. Artistic rendering with box information. Ported through truck cab/bed. STEP 2 - CUTTING AND APPLYING THE BOOT. What this means is after you place an order I email you a simple list of the additional information and rough measurements I need. If you choose to use a double-thickness of MDF for the front panel (this method is recommended — it provides an extremely strong, non-resonant mounting surface for the sub), fasten the two identical front pieces together using plenty of carpenter's glue and several sheet metal screws. You need to tape off the area for the best reference for cutting. Then you'll subtract 2 x 3/4", or 1-1/2", from each dimension.
Step 8 – Test fitting the woofer. I want to port the box through the cab, bot I'm not sure about how to build the box, or how big to make the hole in the cab/ bed. I've had the equipment, brand new for about 4 years now.... This way you cut out less structural integrity of the cab. For those requiring metric units an additional $10 upgrade will be necessary. After you've glued-and-screwed all the panels and cut the holes, you're just about done. The box shown in this article was intended for the trunk of my Nissan sedan, so I wanted to make sure it wouldn't take up too much space. Truck cut through sub box vs. Rectangular box: 1, 509. All you have to do is put in the acordian boot and slide the port through, make a nice flush piece for the back wall wrap it and your done. Assemble the Pieces. So, the average depth of the wedge-shaped box is 5". Features: - Rockville RSTS10 Single 10". Real Low Retail Price. With that requirement in mind, I chose a 10" Alpine sub.
Pros: Louder In Cab. 3/4" MDF (medium density fiberboard). Step 1 – Cutting the boards. I'm wanting to put my 15" BTL N2 in the truck but i've never done a blow through. Sent from my SAMSUNG-SGH-I777 using Tapatalk. This is how you calculate Truck subwoofer box dimensions to create the perfect stereo sound. To do this, subtract the depth and length of the cut wood pieces needed for construction from the external dimensions of your box. Truck cut through sub box images. You can use that (we happen to carry box carpeting amongst our box-building supplies), vinyl, or any other material you want. How do I Mark the area to cut? Some of the glue will squeeze out during this step — you can wipe it off the outside of the box using a wet rag, but it's OK to leave it on the inside edges (it'll actually help with the seal). Choosing your subwoofer.
Designed for Sundown Audio X Series 15". So when converting the numbers into cubic feet, we need to calculate what that means. Wedge box: Since the wedge box has two depth dimensions, we need to find the average depth before we can determine the volume. We used a hand-held tube of caulk, since it would be tough to get a caulk gun down inside the box at this point. But you're not done.
Enclosure Measurements: - Type of Enclosure: Sealed Shallow. We had a roomy workbench and well-equipped shop. The new shell is then the sum of these two measurements. All Rockville enclosures come with a customized enhanced glue that is unmatched by any other manufacturer. We cut out the circle with a jigsaw, gave it a quick hit with sandpaper, and the woofer opening was complete. 2 Sundown Audio X Series 15" 4th Order Blow Thru Subwoofer Box Plans. Remember that Depth 1 = 3. Just cut out 1/2"-3/4" bigger opening than the outside diameter of the port so that it will allow for cab/bed flex with the port going into the cab of the truck. We cut seven pieces total – top and bottom, two sides, the back, and two identical pieces for the front (since it was to be a double thickness). What will my design look like? Now draw your box on paper, making sure it'll still fit in your car or Truck, keeping in mind that the shape might differ for each type of vehicle you have shipped. Any user assumes the entire risk as to the accuracy and use of this information. Please select your options and fill out each text box, then add to cart and complete the check-out process. MDF can be prone to splitting, so we pre-drilled the screw holes, then inserted the screws.
The glue, not the screws, is what will ultimately seal the box, so don't be afraid to pour it on. The fuel tank is not going to be behind the seat. You cannot vote in polls in this forum. 5" up from the bottom of the bed floor since the boot needs material to grip onto.
You can purchase MDF board at almost any large craft store. You can get good results with a box that's anywhere inside the recommended range. During production every product is tested and on top of that Rockville goes the extra mile and has their high level product engineers do an additional quality control. EVERY Rockville enclosure is not only glued at all joints but stapled as well. For control definitely the air/hand grinders…since they're slower its easier to control their movements. These box designs are custom. It is important that you make YOUR CORNERS ROUND. Downloadable Zip File. If it's too large or too small, you can make small adjustments to one dimension until your box's internal volume matches the manufacturer's recommendation as closely as possible. I have a 99 single cab Silverado.
Time to apply the boot. No Hole in the Bed+Cab. This makes it easy to build your very own custom subwoofer box that is designed to get the best performance for you. Once production begins, Rockville sends product engineers to their factory to quality control every line of production.
Now that we have our new seat size based on your body dimensions, we need to resize the car's shell.